Customized Chips and dust vacuum cleaners | Industrial vacuum cleaners Italyvacuum

The Customized Chips and Dust Aspirators are products specifically designed basing on the real needs of the customer. As "Customized" products, these are in fact the systems with the highest technological content, where Italyvacuum can express all its potential and in which it contains all its innovations, the result of years of experience in the field.

The extreme production and engineering flexibility of Italyvacuum allows it to adapt to any type of sector and problem with absolutely cutting-edge solutions.

All the functions can be managed in the traditional way or through the TCS – “Touch control station” (Human Machine Interface), a control panel with advanced “touch screen” technology and a powerful management software which, through icons and acoustic signals, allows the use even by newbies in the sector, making any operation extremely easy and intuitive.

The systems designed for the division of chips and dust are normally supplied with a rotary valve (24h) in order to be able to work continuously and used for the suction of large quantities of materials or for collection from different points within a factory.

They have powers that vary according to different needs and are sized on the basis of various parameters to be verified at the installation site, while the discharge of the suctioned material can take place on Big Bags or on tilting containers of different capacities.

They can consist of various power units interconnected to each other or of a single large vacuum cleaner which, depending on the quantity and granulometry of the material to be vacuumed, can be equipped with cyclones in a variety of shapes and sizes.

Available in ATEX version
Certifications available: C.E. / UL-CSA / CURUS
* available in all voltages and frequencies worldwide

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Industrial applications chips and dust vacuum cleaners

Main advantages of the system
Materials included in the basic supply
Optionals available

Technological and highly effective integrated cyclonic system as a standard on each model to lengthen the life of the filter and eliminate maintenance costs
Total modularity of the system in terms of overall power
Distribution of air flow inside the vacuum cleaner is calculated and optimized with the aid of a powerful dedicated software based on specific customer consideration
Bag or cartridge filters based on the material to be vacuumed with programmable and automatic cleaning
Reduced noise thanks to the optimized use of the system and the special silencers developed by the R&D department with the "low sound" series
Very rapid learning time for total management of the system owing it to the extreme level of automation of the system
No specific experience required for the operator as it is effortless to visually check the various digital displays by virtue of its sophisticated sensor system, keeping the entire system under control.
Elimination of any type of operator negligence or error thanks to the diminished quantity of manual operations required
Increase in company productivity due to lack of maintenance leading to consequent reduction in operating costs
Audible and visual alarms in the event of system malfunctions of the filters or to causes inherent in the system
Possibility of placing the control panel inside the factory and the rest of the system outside to optimize space - Each operation and programming of the system can be carried out remotely through special wiring or wirelessly via wifi signal

Oversized "low sound" silencers fitted as a standard on all models, specially designed by Italyvacuum to minimize the acoustic impact and results as among the lowest of all manufacturers on the market.
Large polyester cartridge filters or alternatively M class air filter with special high density anti-grip Polyester fabric – IFA certified – antistatic – oil repellent – water repellent
100% carbon steel frame construction
Robust and elegant electric rotary switch with clear visibility of its status even from a distance
Overpressure safety valve for turbine models

DCD system to monitor the level of contamination of the filters and their efficiency in real time via touch screen technology + hours of work performed
TCS - Touch screen control station - (Human Machine Interface), to constantly monitor the level of contamination of the filters and their efficiency in real time
Containers available at 600 Lt ( 160 gal ) / 1100 Lt ( 290 gal ) / 2200 Lt ( 580 gal ) – containers of various capacities automatic openings
High performance load cells with weight of extracted material visualized on digital display
Digital inverter for frequency modulation for a drastic reduction and optimization of energy consumption which can even reach up to 40%
Remote start on/off - allows the aspirator and the machinery to be switched on and off simultaneously and automatically.
Automatic filter cleaning in various modes
Contactless antistatic system for grounding residual currents
Manual and automatic gate valves for the management of collection flow
Internally smooth spiral tubes (permanently antistatic) for improved material flow
Cleaning supplies - Specially designed and developed for each type and particle size of material to be vacuumed; particularly useful at the end of the day for cleaning the working area
Telescopic Support - Specially designed to support extraction pipes for CNC machines, it allows the pipe to descend from the top, avoiding any kind of obstruction for the operator.